A car assembler installs an Andon cord that stops the line when a defect is found. Which lean tool is this?
Jidoka (autonomation) is the lean tool used for stopping the line when a defect is found.
Jidoka, or autonomation, empowers operators to halt production to address quality issues immediately, ensuring defects are resolved at the source. This principle not only enhances product quality but also fosters a culture of accountability and continuous improvement within the assembly process.
5S is a methodology focused on organizing the workplace to enhance efficiency and effectiveness. It involves five steps: Sort, Set in order, Shine, Standardize, and Sustain. While it contributes to a clean and organized environment, it does not directly relate to stopping the production line for defects, which is the essence of Jidoka.
Kanban is a scheduling system designed to manage and improve work across human systems. It visually indicates when to produce or replenish items based on demand. While Kanban enhances workflow and limits overproduction, it does not involve stopping the line for quality issues, which distinguishes it from Jidoka.
Heijunka is the practice of leveling production to balance workload and reduce waste. It aims to create a smoother workflow by distributing production evenly over time. Although Heijunka is crucial for maintaining efficiency, it does not address the immediate halt of production due to defects, a key feature of Jidoka.
Jidoka is a critical lean tool that enables operators to stop production lines in response to defects, ensuring quality control at every step. By empowering workers to identify and resolve issues immediately, Jidoka enhances product integrity and promotes a proactive approach to quality management, distinguishing it from other lean methodologies that focus on organizing, scheduling, or leveling production.
Related Questions
View allWhich tool is used during DMAIC ‘Analyse’ to find correla...
A natural-gas facility is located far from residential areas. Which ca...
Which activity is part of the ‘develop and test’ step of...
Which MRP entry represents the time-phased demand for a component befo...
A dentist explains a procedure thoroughly to a nervous patient. Which...
Related Quizzes
View all0PC1 Planning Instructional Strategies for Meaningful Learning Version 1
AP01 Elementary Literacy Curriculum Version 1
AQ01 Applied Healthcare Statistics C784 Version 1
ASO1 Introduction to Statistics for Research Version 1
BJ01 Introduction to Business Finance Version 1
C172 Network and Security Foundations Version 1
C180 Introduction to Psychology Version 1
C180 Introduction to Psychology Version 2
CKC1 Introduction to Humanities Version 1
DZ01 Mathematics for Elementary Educators III MATH 1330 Version 1
- ✓ 500+ Practice Questions
- ✓ Detailed Explanations
- ✓ Progress Analytics
- ✓ Exam Simulations